Jeans are most known and liked for the comfort and strength and among them blue jeans is the most liked and worn casual trouser that is made from Denim. Originally designed for workers and farmers this form of fashion has evolved to a great extent across the globe and is now worn by people all over the world except some parts of China and Africa.
Have you ever wondered how the Blue jeans are made? We will discuss the complete process of how blue jeans are made and the reason why they have so much strength.
The manufacturing of blue jeans is mainly divided into two processes named carding and spinning. Carding is the process where the cotton is processed through the machine having brushes made of bent wires. This process helps in cleaning, disentangling and gathering of the threads to form sliver.
The manufacturing of blue jeans is mainly divided into two processes named carding and spinning. Carding is the process where the cotton is processed through the machine having brushes made of bent wires. This process helps in cleaning, disentangling and gathering of the threads to form sliver.
These slivers are combined and then processed through the machines which convert them into yarn by twisting and stretching the slivers. The process is called spinning.
The complete Manufacturing process includes:
The complete Manufacturing process includes:
1. Formation of the cotton yarn: The formation of the gitten cotton which is the raw cotton that is brought from the fields to the cotton yarn includes many steps. Firstly the cotton is examined before starting the process of carding. Carding is the process where cotton is processed through machines with bent teeth wired brushed called the cards. This process helps in cleaning and gathering the cotton together.
Before the denim gets woven it is dyed with indigo which is chemically synthesized. Various layers of dye are made across the Denim by dipping it to the dye several times. It is one of the reasons why blue Denim gets fade after wash.
2. After the carding the cotton turns into sliver. The various slivers are the combined together and pulled and twisted to make the threads stronger. After that the threads are passed through the spinning machine to turn these fibers into Cotton yarn.
3. After the cotton fibers turns into yarn, it is then dyed unlike other cloths. The dye is usually chemically synthesized indigo. The Denim is dipped several times into the dye so that it forms several layers of the dye across the fabric.
4. After the dyeing process is over, the yarn is made stiffer and stronger by coating it with sizing which is a form of starch. After completing this process the yarn is then woven.
5. After the process of dyeing and coating, the yarn is put into large mechanical looms for the process of weaving.
6. After the process of weaving the denim is almost complete. The denim is then treated and brushed to remove any lose thread or lint.
The process of making blue denim is very complicated but still the history and manufacturing of this amazing garment is very interesting. The denim has evolved a lot from the early nineties to the twenty first generations. It has been widely accepted as a fashion statement now. You can see a lot of more fashionable denim stuffs at Leo&Lily Big Boys' Stretch Jeans which offers great products at amazing price.
The process of making blue denim is very complicated but still the history and manufacturing of this amazing garment is very interesting. The denim has evolved a lot from the early nineties to the twenty first generations. It has been widely accepted as a fashion statement now. You can see a lot of more fashionable denim stuffs at Leo&Lily Big Boys' Stretch Jeans which offers great products at amazing price.
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